61 AirportImprovement.com September 2026 BAGGAGE PGD Although traffic leveled off during the recent Allegiant/Sun Country merger, Laroche expects growth to resume as the airline transitions from Airbus A320s to larger Boeing 737s. Allegiant’s operating model leaves little room for delays, he explains. Every night, the carrier parks 12 aircraft at PGD, with flights departing in the morning, returning around midday and heading back out again. Although Allegiant passengers check fewer bags than travelers on other airlines serving PGD, the airport’s previous manual baggage screening process generated delays. Checked luggage piled up behind the ticket counter, forcing airline employees to manually sort bags by flight before TSA personnel screened them. “It was a pinch point, and we were seeing delays because of it,” Laroche acknowledges. “The equipment could only handle so much.” Steven Henriquez, an AECOM vice president and project manager for the PGD project, notes that the airport’s rapid growth made a new baggage system unavoidable. “Allegiant has expanded tremendously,” Henriquez says. “What had once been an adequate baggage system had become an operational bottleneck as passenger volumes climbed past 1 million annually.” Funding the Upgrade Modernizing the baggage system became possible when TSA approached airport officials in 2021 about participating in a year- long design process that would be 95% funded by federal grants. After completing the design, TSA returned with another welcome offer—this time to fund about half of the $23 million needed to construct the new system. A combination of Florida Department of Transportation grants and passenger facility charges paid for the rest. Henriquez notes that it’s important to determine exactly what various funding sources will cover. “TSA won’t pay for the building shell, but they will pay for anything related to the inline baggage system, their office space and things of that nature,” he advises. “We try to not overbuild because the TSA won’t pay for it.” The project was bid in June 2023, and a limited Notice to Proceed was issued in September 2023 for permitting, shop drawing submittals and material procurement. Construction began in January 2024 and was completed in June 2026. The baggage system was operational in February 2026, and the old system area was converted to holdroom space after a testing run-in period. An Automated System When commercial service began at PGD in 2007, the airport’s baggage screening operation included a single CT (computed topography) machine, one conveyor carrying bags into the screening room and another conveyor carrying them out. As passenger traffic grew, the airport added two more CT screening machines and repeatedly reconfigured the space to squeeze out additional capacity. “But the basic setup was still one belt in, one belt out, with a 90-degree turn onto a carousel that we had to expand two times as well,” Laroche explains. “The carousel was outside and wasn’t covered, and baggage handlers could only offload bags from one side.” Florida’s frequent thunderstorms created another challenge. Whenever personnel spotted lightning, baggage handlers had to halt their outside work until the storm and associated safety risks passed. “The ticket counter operation didn’t stop, so bags had to be stored behind the ticket counter until the ramp operation could continue,” Laroche notes. “They just kept taking bags and holding them behind the counter.” Staff manually sorting luggage by flight before TSA screening helped minimize operational delays. The airport’s new baggage handling system with in-line screening increased both capacity and automation. Three Smiths Detection CTX 9800 screening machines can each process approximately 700 bags per hour, giving the system a combined capacity of 2,100 bags per hour. “During our busiest periods, we’re only seeing around 400 bags an hour,” Laroche says. “So, we’re well positioned for future growth.” Previously, every checked bag had to be removed from the conveyor, lifted onto a screening machine and then placed back onto the belt. Bags needing further inspection required additional handling. “The TSA agents were lifting every single bag, 100% of them, two and sometimes three times,” Laroche says. “This can lead to workplace injuries. This project is a huge workplace injury improvement.” Garrett Hass, a mechanical design engineer for AECOM who specializes in baggage handling systems, notes that PGD upgraded an entirely manual operation into a more sophisticated automated screening process. “With the new system, most of the work is done automatically except when a bag needs further screening,” says Hass. The environment where bags are screened is larger, cooler and ergonomically set up. The previous screening room was cramped and hot—conditions that were especially challenging for agents handling the high volume of golf bags checked by PGD passengers. The new system automatically scans bag tags upon entry onto the conveyor, electronically measures each one for system compatibility, and directs them to the correct screening path. It diverts oversized bags automatically for manual screening. “We made sure golf bags could get through the system without needing hand screening,” Laroche specifies. “It used to take a screener about 15 minutes to manually screen a golf bag.” Smarter Technology The new equipment significantly changes how TSA officers interact with checked baggage. Rather than reviewing every bag, advanced GARRETT HASS STEVEN HENRIQUEZ
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