October 2026 AirportImprovement.com “From a construction standpoint, the project presented an equally challenging balancing act,” says DeCesare. The imposing 650-foot-long deck/pier points east, with 450 feet of it extending over a section of Boston Harbor called Winthrop Inlet. The easternmost edge of the deck is about 1,500 feet from Coughlin Park, a near point on the opposite side of the inlet. The section built on land, where the new EMAS bed abuts the runway, is 350 feet wide, but the portion over water narrows to 306 feet. The design provides ample safety for aircraft but reduced the number of piles needed to support the structure and decreased the environmental impacts of installing them, explains DeCesare. Crews drove 308 precast concrete piles down into bedrock, with 34 placed at precise angles to brace the structure. Concrete panels laid on top of cap beams form the floor of the deck. The concrete piles, which average about 120 feet long, were transported to the worksite via barge to streamline delivery and keep heavy vehicles off area roads. The deck is “pretty unique,” Dennechuck says. “People may equate it with a bridge deck, but it’s meant to support aircraft, so that’s the difference.” Construction required two 75-day runway closures. The first spanned September to December 2025. The second began Aug. 31, 2026, and is expected to last until November 2026. Some flights were rerouted during the closures. In the interim, BOS has used runway length and landing distance declarations to govern aircraft operations and meet FAA safety requirements. Fully 75% of the $110 million project is being funded by an FAA Bipartisan Infrastructure Law Airport Infrastructure Grant and Airport Improvement Program grants. Airport capital funds are covering the remaining 25% of the cost. A similar deck structure was created for Runway 33L in 2012, when Massport completed a $63 million project to replace that runway’s original EMAS. At 470 feet long and 300 feet wide, its deck is slightly longer and of uniform width. Worcester Regional While water is the constraining issue at BOS, steep slopes around the airfield are the challenge for ORH, its smaller commercial cousin about 50 miles to the west. Last year, ORH logged 30,310 aircraft operations on its two runways, one of which requires EMAS beds on both ends. In 2024, Massport replaced the existing bed on the 29 (departure) end of Runway 11-29 for $5.1 million, and did the same on the opposite end last year for $8.18 million. Each project was funded at 90% by an FAA Bipartisan Infrastructure Law Airport Infrastructure Grant and Airport Improvement Program grants. Although the original beds installed in 2009 hadn’t completely “aged out,” Massport opted to replace them while the runway was already going to be shut down for repaving, grooving and lighting upgrades—work that would have required crews to pry up the existing EMAS anyway. The timing also allowed for reconfiguration to match ORH’s current airfield traffic. Thomas notes that EMAS beds are designed in part for the specific aircraft that use a particular runway, and fleet mixes change over time. Like many airports, ORH has accommodated larger aircraft during the past few years. In simplistic terms, bigger planes need bigger beds. As Thomas explains, “The first choice of the FAA is to see a 70-knot system installed. However, in many cases the runway safety area is not long enough to accommodate a full 70-knot EMAS. Under these situations the runway safety area is ‘filled’ with EMAS (install the largest bed possible) to maximum performance (arresting ability). The minimum performance EMAS the FAA will accept is 40 knots”—that is, the ability to safely stop an aircraft rolling into it at that speed—to provide the equivalent protection of a 1,000-foot-long runway safety area. As the fleet mix changes on a runway, “there may be a loss of performance because the aircraft got bigger,” he adds. A comprehensive range of trench drainage solutions from pedestrian applications to airport and port loading environments. Reliable solutions for your airport project. Learn more at ejco.com or call 800 626 4653
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